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premier industries

Soap Adsorbent

TRU-SORB 500

Developed by Premier Minechem Industries, TRU-SORB 500 is a high-performance, cost-effective Soap adsorbent designed to enhance oil purification through the efficient removal of soap particles and trace metals from neutral oil. This innovative product is the result of extensive lab testing and plant trials, incorporating food-grade additives and a bentonite base for optimal performance.

Key Features:

Water Wash Reduction:

TRU-SORB 500 significantly reduces or eliminates the need for traditional water washing during neutralization, cutting water usage and operational costs.

Proprietary Technology:

Using modified natural resources, it leverages advanced proprietary process technology for superior adsorption.

Efficient Adsorption:

Effectively traps soaps, trace metals (P, Ca, Mg, Fe), phospholipids, and other non-polar contaminants without any chemical reaction, enhancing the bleaching process by lowering red units and peroxide values in the final oil.

Cost Efficiency:

Requires a low dose (0.05% to 0.15% of neutral oil) for effective results, making it an economical solution for refineries.

Working Principle:

TRU-SORB 500 is added to neutral oil at 70-80°C (with moisture content less than 0.20%) after refining and before bleaching. It forms weak bonds with soaps and trace metals, and under vacuum conditions, strengthens these bonds to prevent their passage into the bleached oil, improving overall oil quality.

Key Benefits:

  • Effective Soap & Metal Removal:

    Specially designed to eliminate soap particles and trace metals, ensuring cleaner, higher-quality oil.

  • Reduced Water and Energy Consumption

    By minimizing or eliminating the water wash process, refineries save significant amounts of water, energy, and reduce effluent loads.

  • Enhanced Filtration & Bleaching Efficiency:

    Improves the efficiency of bleaching earth and reduces filtration time, while also preventing soap splitting, which contributes to better oil stability and quality.

  • Sustainability:

    TRU-SORB 500 promotes environmental responsibility by lowering water usage and reducing the refinery's carbon footprint.

Application:

  • Batch Process:

    Added after the first water wash as a slurry for continuous agitation before entering the bleacher.

  • Continuous Process:

    Mixed in a separate tank with neutral oil before passing into the bleacher.

Dosage Guidelines:

TRU-SORB 500 is recommended for use with soap PPM levels between 500-600. The required dose for eliminating soap PPM is 2 times grams of soap PPM per ton of oil. Typical dosages range from 0.05% to 0.15% by weight.
For example, if soap PPM is 500, you would need 500 x 2 = 1000 grams (1 kg) of TRU-SORB 500 per ton of oil.